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15807735736 Mr.Li
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mike.li@alpha06.com
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Rubber Production Line
Home >Products>Rubber Production Line
Product introduction: The raw material of production line is coiled special steel wires. And the first stage building process is completed after a series of procedures including let off, cleaning, electric heating, coating, traction and storage, automatic wire arranging and winding to finish the production of bead ring.
Application:
Production introduction：The production line of hexagonal double-position wire coil winding machine is mainly composed of wire guide device, high frequency heating device, extruder, traction device, storage device, pre-bending device, winding main machine device and coil connecting device. The whole production line is controlled by PLC.
1. Scope and contents of supply
1.1 Duplex let-off frame
1.2 Rust removing device for steel wire
1.3 High frequency heating device
1.4 φ65 cold feed screw extruder
1.5 Temperature control device for screw extruder of φ65 cold feed screw
1.6 Steel wire flaring device
1.7 Double station traction device and storage line device (with adjustable pre bending device)
1.8 Traveller winding device
1.9 Traveller removing device
1.10 Double station traveller storage tank
1.11 Winding disc
1.12 electrical system
1.13 Dedicated cables and pipelines
1.14 Wire butt welding machine
1.15 Safety protection device
2. Technical parameters
|
Item |
Parameters / Requirements |
|
The production of steel wire circle specifications |
13″～20″ (330mm-508mm) |
|
Wire diameter range |
l.2mm～1.3mm |
|
Wire hanging plastic diameter |
1.5 mm～1.6mm |
|
Winding width on the maximum number of steel wire |
11 (11mm) |
|
Winding height on the maximum number of steel wire |
16 (28.8mm) |
|
Winding head |
Radial expansion |
|
Wire shape |
Positive, oblique hexagonal cross-section |
|
Beveled base inclination range |
0 or15 |
|
Maximum winding speed |
200m／min |
|
Extruder specifications |
φ65 Cold feed screw extruder |
|
Screw L/D |
12：1 |
|
Extruder screw maximum speed |
70rpm |
|
ML（1+4）100℃ |
≤75 |
|
The highest temperature rubber extrusion |
100℃ |
|
Heating temperature |
40~100℃ adjustable |
|
The maximum weight of the wheel |
450Kg |
3. Requirements
1. Bead ring head smooth, without bias and tilt.
2. The quality of steel wire after extrusion: wire hanging glue evenly, no exposed copper, plastic beans, plastic edge and so on.
3. Bead quality requirements: Bead closely wrapped, neatly arranged between the layers.
